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Dry Fog Dust Suppression Systems

Name: Dry Fog Dust Suppression Systems
Brand: INTEGRATED ENGINEERING WORKS
Price: 380000.00 INR
Availability: InStock

Price 380000.00 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Dry Fog Dust Suppression Systems Specification

Instruments Type
Spray nozzle system

Orientation
Horizontal/Vertical mounting

Power Source
Electric

Air Flow
1000-20000 m/hr

Usage & Applications
Industrial dust suppression, mining, transfer points, crushing zones

Sensor Type
Humidity sensor

Temperature
Upto 60C

Scrubber Type
Dry Fog based

Display Type
Analog/LED indicators

Efficiency
Up to 99% dust removal

Measurement
Particle size: 1-10 microns

Automation Grade
Automatic/Semi-automatic

Product Type
Dust Suppression Systems

Material
Stainless Steel

Cooling System
Water Cooling

Noise Level
Less than 70 dB

Reactor Thickness
5-8 mm (Nozzle assembly)

Processing Time
Continuous

Capacity
Customizable (typically 10-1000 m/hr)

Voltage
220-240V AC, 50/60Hz

Weight
Depends on model (40-180 kg)

Dimension (L*W*H)
Depends on system layout

Surface
Polished

Dry Fog Dust Suppression Systems Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA)

Supply Ability
50 Units Per Month

Delivery Time
7 Days

Main Export Market(s)
Asia, Africa, South America, Eastern Europe, Western Europe, Middle East, Central America, Australia, North America

Main Domestic Market
All India

About Dry Fog Dust Suppression Systems

Product details

Air Consumption : 5 to 6 Nm3/Hr Per nozzle
Droplet Size : 20 to 40 Micro Meter
Moisture Addition : Less Than 1%
Pressure : high pressure of Air(3-4 bar) and low pressure of water (2-3 bar)
Automation Grade : Fully Automatic
Material : Stainless Steel
Power Consumption : 2 HP
Usage/Application : Pollution Control

Efficient Dust Suppression

Utilizing ultrasonic air-atomizing nozzles, the dry fog system produces ultra-fine droplets that effectively capture airborne dust. With customizable airflow and capacity, this technology is ideal for rigorous industrial environments such as mining and material transfer points, achieving dust suppression rates up to 99%.

Flexible Integration and Operation

Precision PLC-based control panels provide seamless system integration, supporting automatic or semi-automatic operation. The systems compatibility with dust sensors enables real-time monitoring and fully automated dust management. Startup is immediate and maintenance is simplified by accessible nozzle assemblies.

Durable and Safe Design

Manufactured from stainless steel or mild steel, these systems deliver reliable performance under demanding conditions. The IP55/65-rated electrical enclosure ensures protection from dust and moisture. Water cooling and polished surfaces enhance longevity, making the solution suitable for continuous operation in temperatures up to 60C.

FAQs of Dry Fog Dust Suppression Systems:

Q: How does the dry fog system suppress industrial dust?

A: The system disperses fine water droplets (110 microns) via ultrasonic air-atomizing nozzles. These micro-droplets collide with airborne dust particles, agglomerating them and causing them to settle, resulting in up to 99% effective dust removal in industrial environments.

Q: What are the primary benefits of using ultrasonic air-atomizing nozzles?

A: Ultrasonic air-atomizing nozzles produce extremely small fog droplets using low water volumes, maximizing dust capture efficiency and minimizing water usagemaking them ideal for operations requiring environmental compliance and operational cost savings.

Q: Where can the dry fog system be installed?

A: The system supports flexible mounting options including wall, pipeline, and structural installations. This versatility allows it to be deployed in various industrial locations such as mining transfer points, crushing zones, or material handling areas.

Q: When does the system start operating after activation?

A: It starts up in less than five seconds, ensuring immediate dust suppression whenever required. This rapid response supports continuous processing and dynamic industrial demands.

Q: How is the control and integration managed?

A: A PLC-based control panel manages system operations, while integration with dust sensors and automation allows for real-time adjustment and monitoring, supporting both automatic and semi-automatic functionality.

Q: What is the maintenance process for the nozzle assembly?

A: The nozzle assemblies are designed for low maintenance, with easy access for periodic cleaning. This ensures sustained efficient operation and reduces downtime for industrial users.

Q: What applications are most suitable for this dust suppression system?

A: The system is ideal for industries requiring robust dust control, including mining, bulk material handling, transfer points, crushing zones, and other environments where airborne dust must be managed efficiently.

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